Muscari Consulting



Clinker quality, fuel economy, burning zone temp. increase!.

Clinker quality

First of all, an increase in the C3S parameter and decrease FCaO, Na2O and K2O significantly improves the quality of the final product.

Fuel economy

Recent studies at Cement Plants in 2022 have shown that catalytic additives reduce fuel consumption by between 6-12%.

Increase of temperature

The use of the catalyst allowed to increase the temperature in the burning zone over 100C.

Increase Temp in Burmomg Zone

During our last implementation, using a new type of combustion catalysts, we achieved a temperature increase in the burning zone of 143°C. The increase in temperature results in reduced fuel consumption, high degree of burnout, more complete combustion, and the possibility of using a larger share of fuel with lower calorific value. Earlier implementations also showed an increase in temperature, but in a slightly smaller range of 50-80 °C, which is why we are very pleased that the development of our technologies is proceeding properly.

Fuel economy

The use of catalytic additives technology in the combustion process, in addition to improving efficiency, also results in a measurable economic effect. For cement kilns, it is possible to achieve savings in the amount of fuel burned per kg of clinker produced of more than 6%. An additional aspect is the possibility of using a higher percentage of lower-calorific fuels. Additional optimization of the furnace process using Rx technology allows for an additional economic effect.

Clinker quality

The use of catalytic additives during the combustion process has a positive effect on the change of parameters affecting clinker quality, such as C3S, FCaO, Na2O and K2O. However, the results obtained vary depending on the size of the cement kiln, the quantity and quality of the raw material input.

Get in Touch with Us

Our Headquarter is in Poland

Muscari Consulting Sp. z o.o.
Aleja Jana Pawła II 27
00-867 Warszawa, Poland
Phone: (+48) 667 500 501

International partners

Contact us or our partner

Canada, Indonesia, United Arab Emirates, Czech Republic, Pakistan, Vietnam.
Phone: (+48) 667 500 501